Industry — Cold Storage and Frozen Food Warehouses

FEFO enforced at every scan.
Zero expired stock
ever leaves your freezer.

Fast WMS was built for cold storage operations — Frozen Pick Face and Chiller zones tracked separately, expiry dates captured at GRN, FEFO enforced at barcode scan, and automated alerts before any lot enters its critical window.

Zero
expired stock dispatched — Igloo Frozen
9
expiry time bands — Today to Next Year
FEFO
enforced at every Android scan
Lot Expiry Dashboard
Fast WMS · Cold Storage · All zones
3 critical
Item / Lot
Qty
Location
Expiry
10:1 Beef Patties BRF000000220918 · KT023Frozen
391
Frozen Pick Face
27/Apr/18
10:1 Beef Patties BRF000000210918 · KT022Frozen
337
Frozen Pick Face
20/Apr/18
4:1 Beef Patties BRF000000280918 · KT029Frozen
237
Frozen Pick Face
26/Apr/18
English Muffins FSB000000700918 · KT071Chiller
172
Chiller Pick Face
28/Apr/18
Grand Mac Bun000003040918 · KT302Frozen
89
Frozen Pick Face
06/Apr/18
FEFO enforced KT022 picked before KT023
Cold storage and frozen food operators using Fast WMS
Igloo Frozen Freshness
MMB Bahrain
MMB Kuwait
BioResource Biotech
GLO-IND
Supertex Industries
Mubea Automation
Mutha Ventures
Igloo Frozen Freshness
MMB Bahrain
MMB Kuwait
BioResource Biotech
GLO-IND
Supertex Industries
Mubea Automation
Mutha Ventures
Why cold storage operators choose Fast WMS

The expiry and compliance risks
every cold store operator lives with

Expired stock dispatched to customers

No system FEFO enforcement — pickers take whatever's nearest. Expired product reaches a customer, triggers a recall, damages the client relationship and possibly triggers regulatory action.

Expiry discovered too late to act

No proactive dashboard — supervisor finds out a lot has expired only when it's time to dispatch. No time to push it through a sales order. Write-off.

Frozen and chiller stock mixed

No zone tracking — items meant for the Frozen Pick Face end up in the chiller, or vice versa. Temperature abuse goes unrecorded. Customer complaints without traceability.

Lot and production date not captured at GRN

Expiry date recorded on paper at receiving, never entered into the system. FEFO can't be enforced if the dates aren't in the WMS.

How Fast WMS fixes each one
FEFO enforced at the Android scannerThe pick list orders lots by expiry date. If the picker scans a later-expiry lot before the earlier one is finished, Fast WMS rejects the scan immediately. Not a reminder — a hard block. No expired stock can be dispatched if all GRN dates are captured.
Lot Expiry Dashboard with 9 time bandsToday, Tomorrow, Next Week, Next Month — all lots visible in the correct window. Automated alerts fire when a lot enters the configured critical window. Supervisor has 14 days, not zero, to act.
Frozen and Chiller zones tracked separatelyEach temperature zone is a separate store in Fast WMS with its own bin map. Put-away to the wrong zone is rejected at scan. Every lot has a zone tag — visible on the dashboard, pick list, and dispatch challan.
Production date and expiry date captured at GRN scanWhen the store man scans each lot barcode at inbound, both dates are captured automatically. No paper. No separate data entry. The dashboard is live from the moment the GRN is confirmed.
Temperature zone management

Every zone tracked separately —
Frozen, Chiller, and Ambient in one system

Fast WMS models your physical cold store layout exactly — each temperature zone is a separate store with its own bins, bin labels, put-away rules, and stock reports. Zone assignment happens at GRN scan and is enforced throughout.

-18°C and below
Deep Freeze / Frozen Pick Face
Long-term frozen storage for meat, seafood, ice cream, and other deep-freeze products. FEFO mandatory. Lot expiry tracked down to the day.
Beef Patties Frozen Fish Ice Cream Frozen Veg Bakery buns
Fast WMS: Frozen Pick Face store · FEFO enforced · Expiry captured at GRN
2°C – 8°C
Chiller / Chiller Pick Face
Short shelf-life chilled products — dairy, ready meals, fresh meat, and pharmaceutical products requiring cold chain. FEFO critical — shelf life measured in days, not months.
English Muffins Dairy Ready meals Fresh meat Vaccines
Fast WMS: Chiller Pick Face store · Short expiry alerts · Separate bin map
15°C – 25°C
Ambient / Dry Store
Ambient-temperature products stored alongside cold chain items — packaging materials, condiments, dry goods. Tracked in the same Fast WMS instance, separate bins and store.
Packaging Condiments Dry goods Cleaning
Fast WMS: Ambient store · FIFO picking · Separate bin labels and reports
Cold storage flow in Fast WMS

Inbound → zone allocation → expiry dashboard →
FEFO dispatch — fully automated

Every step is scan-confirmed and system-enforced. No manual date entry, no paper lot tracking, no room for human FEFO error.

Scan at GRN
Barcode scanned — production date, expiry date, lot number, and zone captured automatically. No paper.
Zone Put-Away
Lot assigned to Frozen Pick Face or Chiller bin — scan-confirmed. Wrong zone rejected at the device.
Dashboard Alert
Lot Expiry Dashboard flags lots approaching critical window. Automated alert to supervisor — time to act.
FEFO Dispatch
Pick list sorts by expiry — nearest-expiry lot first. FEFO enforced at scan. Expired lot blocked at dispatch.
01 — GRN with Lot and Expiry Capture

Production date and expiry date captured
at every inbound barcode scan

Fast WMS captures both the production date and expiry date per lot when the store man scans the barcode at GRN. No separate entry, no paper log. The moment the scan is confirmed, the lot appears on the Lot Expiry Dashboard under the correct time band — ready for FEFO enforcement from that minute onwards.

Production date and expiry date both captured per lot
LPN (Licence Plate Number) and lot number stored per GRN line
Zone assigned at scan — Frozen Pick Face or Chiller
Lot expiry dashboard updates in real time on GRN confirm
GRN Scan — Lot Captured
Fast WMS · Frozen Pick Face
Item10:1 Beef Patties BRF 1×380
Lot No.000000220918
LPN No.KT023
Zone❄ Frozen Pick Face
Bin assignedA11-B1
Production date27/Feb/2018
Expiry date27/Apr/2018 ⚠
Quantity391 Cases
GRN confirmed · Lot Expiry Dashboard updated
02 — FEFO Pick List Enforcement

Nearest-expiry lot always picked first —
wrong lot scan rejected

When a pick list is generated for any cold storage item, Fast WMS orders the lots by expiry date — the nearest-expiry lot appears at position 1. The picker is directed to that lot and bin. If they attempt to scan a later-expiry lot, the Fast WMS Android app rejects the scan. FEFO is enforced by the hardware, not by hope.

Expiry-sorted pick list — nearest-expiry always position 1
Later-expiry scan rejected until earlier lot is exhausted
Works across frozen, chiller, and ambient zones — same rules
Dispatch validation — expired lot scan blocked at loading dock
FEFO Pick Order — Beef Patties 10:1
Sorted by expiry · Frozen Pick Face
1
KT022 · 000000210918
A11-B2 · 337 cases
Exp 20/Apr
Pick now
2
KT023 · 000000220918
A11-B1 · 391 cases
Exp 27/Apr
Next
3
KT029 · 000000280918
A23-B1 · 237 cases
Exp 26/Apr
Queued
4
KT302 · 000003040918
B04-A2 · 89 cases
Exp 06/Apr
Later
KT023 scan rejected until KT022 is fully exhausted
03 — Lot Expiry Dashboard

Nine time bands — Today to Next Year —
every lot visible before it's too late

The Lot Expiry Dashboard shows every lot in the cold store categorised by how soon it expires. Supervisors click any time band and see the full list of lots, quantities, bin locations, production dates, and expiry dates. Automated alerts fire when lots enter the configured critical window. No lot goes unnoticed.

All Previous / Today / Tomorrow / Next Week / Month / Quarter / 6 Months / Year
Automated alert when lot enters critical window — time to push to a pick list
Zone filter — view only Frozen or only Chiller lots
Push to FEFO pick list button — expedite urgent lots in one click
Lot Expiry Dashboard
3 critical
Item / Lot
Qty
Expiry
10:1 Beef Patties BRFKT023 · 000000220918
391
27/Apr/18
10:1 Beef Patties BRFKT022 · 000000210918
337
20/Apr/18
4:1 Beef Patties BRFKT029 · 000000280918
237
26/Apr/18
English Muffins FSBKT071 · 000000700918
172
28/Apr/18
Grand Mac BunKT302 · 000003040918
89
06/Apr/18
04 — Non-Moving Cold Stock

Frozen stock sitting idle costs
money — Fast WMS makes it visible

The Non-Moving Stock Report shows cold store items that haven't moved in a configurable number of days — by zone, by item, by bin. Slow-moving frozen stock is a double cost: storage charges continue, and shelf life is being consumed. Supervisors see it and can act before write-off.

Configurable inactivity threshold — set days per item or category
Zone filter — view only Frozen or Chiller idle stock
Stock Valuation Report — value of all cold stock at current date
Warehouse Utilisation — Kg and cubic metres per zone, per bin
Non-Moving Cold Stock Report
Frozen zone · 30+ days inactive
10:1 Beef Patties BRF
❄ Frozen Pick Face · A11-B1
62d
Frozen Fish Fillet 1kg
❄ Frozen Pick Face · B04-A2
44d
English Muffins FSB
🌡 Chiller Pick Face · C07-B1
34d
Ice Cream Assorted 2L
❄ Frozen Pick Face · C07-B3
31d
4 items · 31–62 days inactive · Take action before expiry
05 — Dispatch Validation

Expired lot scan blocked at the
loading dock — the last line of defence

Even if FEFO pick list enforcement fails — if a picker somehow gets the wrong lot to the dock — Fast WMS provides a second check at dispatch. When the dispatch barcode is scanned, the system checks the expiry date. If the lot is expired, the scan is rejected and the item cannot be loaded.

Expiry date validated at dispatch scan — expired lot blocked
Two-layer protection — FEFO pick list + dispatch scan validation
GST dispatch challan shows lot number and expiry date — full traceability
ERP auto-sync on dispatch confirm — sales or dispatch voucher posted immediately
Dispatch Validation — Cold Chain
Two-layer FEFO protection
Layer 1 — Pick List
FEFO sort enforced on Android
Nearest-expiry lot is position 1. Wrong lot scan rejected at the handheld before it leaves the Frozen zone.
KT022 before KT023 — enforced
Layer 2 — Dispatch Dock
Expiry check at loading scan
If any lot reaches the dock with an expired date, Fast WMS blocks the scan. The lot cannot be loaded onto the vehicle.
Expired lot scan — BLOCKED at dock
Full capability set

Everything Fast WMS covers
for cold storage

FEFO at Scanner Level

Nearest-expiry lot always position 1 on pick list. Wrong lot scan hard-blocked by Android app. Two-layer check: pick list + dispatch dock validation.

Lot Expiry Dashboard

Nine time bands from All Previous to Next Year. Production date and expiry date per lot. Automated alerts before critical windows. Push-to-pick-list in one click.

Temperature Zone Tracking

Frozen Pick Face, Chiller Pick Face, and Ambient zones — each with separate bin maps, bin labels, and stock reports. Zone assigned at GRN scan, enforced at put-away.

Barcode GRN with Lot Capture

Both production date and expiry date captured per lot at inbound scan. No paper, no separate entry — the dashboard is live from the moment GRN is confirmed.

Non-Moving and Slow-Moving Reports

Cold store items sitting idle flagged by zone and days inactive. Stock Valuation Report. Warehouse Utilisation Report by temperature zone in Kg and cubic metres.

Tally and ERP Integration

GRNs post purchase vouchers, dispatches post sales vouchers — all with lot number and expiry date on the challan for full traceability in Tally or SAP.

"We store 200+ frozen lots at any time. Before Fast WMS we found expired stock in the freezer every month — pure write-off. Now the Lot Expiry Dashboard alerts us two weeks before any lot hits its window and we've had zero expired stock dispatched in over a year."
IG
Cold Chain Operations Manager
Igloo Frozen Freshness Pvt. Ltd. — Cold Storage, Pune
Zero
expired stock dispatched to customers since Fast WMS go-live — FEFO enforced at every scan
14 days
average lead time before expiry window — plenty of time to push lots through a pick list
Other industries

Fast WMS is also used in

Stop finding expired stock in your cold store.

30-minute demo — we set up your frozen and chiller zones, your lot numbers, and show you the Lot Expiry Dashboard live with your own products.

Get a free demo View pricing
FEFO enforced at scan 9 expiry time bands Frozen and Chiller zones Automated expiry alerts